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ByTube Star 330 Efficient and flexible tube laser cutting system for all sizes of pipe

Darstellung der By Tube Star 330 Maschine

Do you want to process large diameter pipes? Not all tube laser cutting systems can do that

You want to process large and heavy pipes efficiently to meet growing customer expectations while increasing productivity, but there are restrictions that make this process difficult:

  • Limited choice of machines: There is only a limited selection of machines that can process large diameter pipes.
  • Manual handling required: The lack of options for automatic processing means that manual intervention is needed.
  • Limited flexibility: Many tube laser cutting systems are not adaptable, and can often not be retrofitted.
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The solution for efficient and flexible pipe processing Our tube laser cutting system for large pipes

The ByTube Star 330 is a large 3D tube laser cutting system. It ensures an efficient and flexible cutting process as well as automatic sorting of the entire range of pipes up to 12.2 m in length and over 320 mm in diameter.

The most important features and functions of the tube laser cutting system are detailed below.

 

 

Flexibility in pipe processing

The ByTube Star 330 processes pipes and open profiles across the whole range from 19 to 305 mm fully automatically without set-up times. Following a small manual adjustment, it is even possible to handle pipe diameters of up to 324 mm.

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Modularity to meet specific requirements

Our modular machine concept enables three different loading sizes and three unloading sizes, meaning that you get a total of six different charging combinations that can be flexibly adjusted.

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Maximum speed for thick-walled materials

Our tube laser cutting system achieves the highest processing speeds for pipes with a diameter of over 250 mm and a weight of up to 40 kg/m.

Thanks to the powerful 6 or 10 kW laser source, there are no problems cutting thick-walled pipes, even at an angle.

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Automation for efficient processes

The ByTube Star 330 works fully automatically and integrates various processes without manual intervention, such as 

  • drilling,
  • threading,
  • marking, and 
  • phase cutting.

Automatic loading and unloading enables continuous production — even 24/7 without operator intervention.

In addition, automatic cutting head and nozzle changing ensures smooth operation. 

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Precision thanks to smart functions

Our tube laser cutting system offers various options for obtaining consistently high quality:

  • Laser Scan & Weld Search Camera – for exact positioning and weld inspection.
  • QuickCut (Performance Cut) – for the highest cutting speed with high precision.
  • Nozzle Center Camera – to ensure an optimal nozzle position for a clean cut.
ByTube Star 330 11

Efficient unloading and kit preparation

Various flexible unloading options enable optimum sorting and preparation of complete parts kits. Parts up to 12.2 metres in length can be efficiently unloaded and made available for subsequent processes.

Processes can be further optimized thanks to the high processing speed and the ability to automatically sort short pipes. As a result, the tube laser cutting system increases productivity.

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Wide range of materials

The ByTube Star 330 offers numerous parameter sets to process all readily available materials and profiles:

  • Closed and open profiles (C, H, I, L)
  • Different cutting processes using nitrogen, oxygen, mixed gas and compressed air
ByTube Star 330 Thumbnail

The solution for efficient and flexible pipe processing Our tube laser cutting system for large pipes

The ByTube Star 330 is a large 3D tube laser cutting system. It ensures an efficient and flexible cutting process as well as automatic sorting of the entire range of pipes up to 12.2 m in length and over 320 mm in diameter.

The most important features and functions of the tube laser cutting system are detailed below.

 

 

Flexibility in pipe processing

The ByTube Star 330 processes pipes and open profiles across the whole range from 19 to 305 mm fully automatically without set-up times. Following a small manual adjustment, it is even possible to handle pipe diameters of up to 324 mm.

Modularity to meet specific requirements

Our modular machine concept enables three different loading sizes and three unloading sizes, meaning that you get a total of six different charging combinations that can be flexibly adjusted.

Maximum speed for thick-walled materials

Our tube laser cutting system achieves the highest processing speeds for pipes with a diameter of over 250 mm and a weight of up to 40 kg/m.

Thanks to the powerful 6 or 10 kW laser source, there are no problems cutting thick-walled pipes, even at an angle.

Automation for efficient processes

The ByTube Star 330 works fully automatically and integrates various processes without manual intervention, such as 

  • drilling,
  • threading,
  • marking, and 
  • phase cutting.

Automatic loading and unloading enables continuous production — even 24/7 without operator intervention.

In addition, automatic cutting head and nozzle changing ensures smooth operation. 

Precision thanks to smart functions

Our tube laser cutting system offers various options for obtaining consistently high quality:

  • Laser Scan & Weld Search Camera – for exact positioning and weld inspection.
  • QuickCut (Performance Cut) – for the highest cutting speed with high precision.
  • Nozzle Center Camera – to ensure an optimal nozzle position for a clean cut.

Efficient unloading and kit preparation

Various flexible unloading options enable optimum sorting and preparation of complete parts kits. Parts up to 12.2 metres in length can be efficiently unloaded and made available for subsequent processes.

Processes can be further optimized thanks to the high processing speed and the ability to automatically sort short pipes. As a result, the tube laser cutting system increases productivity.

Wide range of materials

The ByTube Star 330 offers numerous parameter sets to process all readily available materials and profiles:

  • Closed and open profiles (C, H, I, L)
  • Different cutting processes using nitrogen, oxygen, mixed gas and compressed air
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ByTube Star 330 13
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ByTube Star 330 14
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ByTube Star 330 12
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Discover the full potential of tube processing.

Your advantages with our tube laser cutting system ByTube Star 330

Custom built and future safe

Regardless of how much space you have or what the requirements of your application are, Bystronic is able to offer custom built solutions thanks to the modular design of the tube laser cutting system. In addition, upgrades or retrofits are always available if your production requirements change.

Automation reduces labour costs and stress

The fully automated loading and sorting of pipes reduces the amount of manual work required, increases productivity and lowers personnel costs. In addition, the tube laser cutting system means less stress for your operators.

Higher productivity and increased revenues

Thanks to high processing speed, more parts can be produced in less time, which increases productivity and increases revenues.

Reliable and safe investment

The robust construction and the versatile range of applications give you peace of mind over the long term for investing in a high-performance tube laser cutting system.

More control over your processes

Because you can adapt the machine exactly to your requirements, you retain control over your production processes.

Technical data of our tube laser cutting system ByTube Star 330 - all the details

 

 ByTube Star 330
Overall length32640 mm (for 12.8/12.2)
Total weight40 tons
Overall width10238 mm 
Overall height3734 mm
Load65 kg/m max
Loading length12.8 m; 9.2 m; 6.5 m
Bundle loading maximum capacity7.5 tons
Maximum chain load 4.16 tons
Unloading length12.2 m; 8.5 m; 6.1 m
Tubes and open sections Standard round from 19.05 mm up to 305 mm 
Rectangular profile external dimensionsClosed, non-circular cross-sections in channel from 19.05 mm x 19.05 mm to 260 mm x 260 mm
Open profiles as a retrofit

Open profiles in channel 19.05 mm x 19.05 mm up to 260 mm x 260 mm

Open profiles C + L + H (I) 

Diameter extension setOption to handle 324 mm for the round closed profile as a retrofit
Laser power6 kW, 10 kW
Laser typeFibre laser source
Cutting processesNitrogen cutting + oxygen cutting + MixGas + high-pressure air cutting 

Daniel Brenner Portrait

The ByTube Star 330 enables our customers to process pipes fully automatically, which significantly reduces manual handling and increases productivity.

Daniel Brenner

Global Head of Sales & Marketing Tube

Service

Bystronic Service Tailor-made for your needs and smooth production

Comprehensive service packages from ByCare, including tailor-made service packages for all your maintenance needs.

ByCare packages

Our trained service experts ensure efficient production processes and safety for your employees. Depending on the requirements, we offer packages with basic to all-around services.

preventice maintenance and proactive advice from the expert

360° Customer Advisor

We analyze your production and determine your strengths and weaknesses. Based on this information, you can optimize processes and decrease downtime.

Bystronic employees providing after sales and service by reviewing a cut sheet metal part.

Our services

We maintain and repair your Bystronic systems. Optionally, you can obtain upgrades to retrofit your system or accessories to fine-tune your solution. Upon request, we can also perform a general overhaul.

Our service experts are always there for you – quickly and in person

Software for your tube laser BySoft Cell Control Tube: Convenient guidance through the process

Simplify the tube laser cutting process with our software. Every function on the touch screen is simple to understand. From the visualization of parts right through to the monitoring of the production process – the correct settings are selected in a fast and simple workflow.

 

 

ByTube Star 330_Human Machine Interface

BySoft Suite for networked production Software for efficient processes

The future of sheet processing lies in intelligent production. In order to master these challenges, Bystronic has developed a trend-setting software. It enables your company to optimally control your production. By networking all areas, the software offers seamless communication and efficient control of all processes. 

Let Bystronic lead you into the digital future of tube laser cutting.

Learn more
Further digitalizes the sheet metal processing industry and provides simplification, transparency, and efficiency: The BySoft Suite Software.