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ByBend Star 40 and ByBend Star 80 Plug in the bending machine and start bending

bybend-star40-80-title

Compact and ready to use quickly Bending machines become mobile

Fast bending: The compact chassis enables bending speeds of up to 30 millimeters per second. From mobile use of the bending machine to comfortable handling. With the ByBend Star 40 and ByBend Star 80, bend small to medium-sized parts more conveniently than ever. 

Xpert 40 Optical Bend Guiding System OBGS

The mobile bending talent Highest quality with the smallest footprint

With the ByBend Star 40 and ByBend Star 80, Bystronic has achieved pioneering work. The bending machines are ready to use quickly within the smallest space and ensure the greatest bend accuracy at any time. The first press brake for mobile use – almost as compact and adaptable as a Swiss pocketknife. 

Xpert 40 & Xpert 80 bending talent

Flexibly applicable Bend from anywhere with our bending machines

The ByBend Star 40 and ByBend Star 80 can be moved effortlessly and are operational in less than 5 minutes. Entirely in keeping with the "Plug and Bend" principle – simply plug it in and start bending. Everything you need comes with the bending machines. Additionally, drawers offer storage space for tools and equipment. 

Xpert 40 & Xpert 80 tool storage drawers

The solution to your space problems With our bending machines, count on strong performance

Use every last corner: Our smallest machines bend within the smallest space just as reliably as their bigger counterparts. Our bending machines have a press capacity of up to 80 tons and a bending length of 1.5 meters. All this on a footprint of less than 6 square meters. 

Xpert 40 & Xpert 80 bending in small space

Do you still have questions about our bending machines? We are happy to advise you. 

Technical specifications

Technical specifications All information and data on the ByBend Star 40 and ByBend Star 80

 ByBend Star 40ByBend Star 80
Tonnage40 t80 t
Bending length1030 mm1530 mm
Open height515 mm515 mm
Standard stroke200 mm200 mm
Max. high speed300 mm/s300 mm/s
Max. working speed30 mm/s30 mm/s
ByVision Bending
Pressbrake tooling

Pressbrake tooling for bending machines

Achieve perfect bending results with the right tools for air bending, coining, and 3-point bending. Use the full potential of your bending machine thanks to original tools. Bystronic bending tools (in a variety of clamping types) can be used with flexibility and versatility to cover all your applications. We are happy to advise you on the design of individual special solutions for your product.

Press brake tools
Bending Tools

Do you need support choosing the right product? Our specialists are happy to help you.

Features

Features & options

  • Productivity & Efficiency
  • Quality
  • Flexibility
  • Simplicity
  • Future Fit
  • Peace of Mind
  • Business Success

Speed Options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition. 

RFA clamping (Fast clamping System)

With the selection of hydraulic clamping systems, set-up time is reduced. Automatic tool alignment enables optimal and fast work. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, we direct you through the entire bending process. 

Fast Bend +

For the best comfort and greater efficiency – with Fast Bend + we increase safety during work with our bending machines. 

Dynamic crowning

The dynamic crowning system distinguishes itself with increased speed and short cycle times for the Xpert Pro. 

LAMS

Outstanding bending accuracy – the optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, you receive all the information about the entire bending process.

Automation ready Modular Tool Changer

Parking, moving, adding, removing, and integrated table cleaning enable more efficient work – even during unmanned operation. 

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts. 

Multi axes back gauge

For more flexibility, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product. 

Dynamic Sheet Supports

Simple guidance of thin-gage material during the bending process – synchronized control between the bending aid and bending process. 

Detachable Bending line laser

For all applications where the backgauge system is not suitable.

ByVision Bending

The user interface is simple and intuitive in its operation. 

Optical Bend Guiding System

With our Optical Bend Guiding System, you receive all the information about the entire bending process.

Fast Bend +

Fast Bend + increases safety while you work with our bending machines.

Multi axes back gauge

For simpler production, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product.

Energy Saver HYBRID & SERVO (Energy & Noise reduction) 

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction.

Automation ready

All our machines can be enhanced with automation solutions. 

Optical tool detection

For shorter set-up times and increased safety.

Automation ready Modular Tool Changer

Efficient work, even during unmanned operation, with the help of various functions such as parking, moving, adding, removing, and integrated table cleaning.

Dynamic crowning

With the dynamic crowning system for the Xpert Pro press brake, take advantage of increased speed and shorter cycle times.

LAMS

The optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines.

Automation ready

All our machines can be enhanced with automation solutions.

Energy Saver HYBRID & SERVO (Energy & Noise reduction)

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction.

Speed options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition.

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts.

Automation ready

Our machines can be enhanced with automation solutions.

Optical Bend Guiding System

All information at a glance – with our Optical Bend Guiding System, you receive all the information about the entire bending process.

Productivity & Efficiency

Speed Options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition. 

RFA clamping (Fast clamping System)

With the selection of hydraulic clamping systems, set-up time is reduced. Automatic tool alignment enables optimal and fast work. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, we direct you through the entire bending process. 

Fast Bend +

For the best comfort and greater efficiency – with Fast Bend + we increase safety during work with our bending machines. 

Quality

Dynamic crowning

The dynamic crowning system distinguishes itself with increased speed and short cycle times for the Xpert Pro. 

LAMS

Outstanding bending accuracy – the optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, you receive all the information about the entire bending process.

Automation ready Modular Tool Changer

Parking, moving, adding, removing, and integrated table cleaning enable more efficient work – even during unmanned operation. 

Flexibility

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts. 

Multi axes back gauge

For more flexibility, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product. 

Dynamic Sheet Supports

Simple guidance of thin-gage material during the bending process – synchronized control between the bending aid and bending process. 

Detachable Bending line laser

For all applications where the backgauge system is not suitable.

Simplicity

ByVision Bending

The user interface is simple and intuitive in its operation. 

Optical Bend Guiding System

With our Optical Bend Guiding System, you receive all the information about the entire bending process.

Fast Bend +

Fast Bend + increases safety while you work with our bending machines.

Multi axes back gauge

For simpler production, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product.

Future Fit

Energy Saver HYBRID & SERVO (Energy & Noise reduction) 

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction.

Automation ready

All our machines can be enhanced with automation solutions. 

Optical tool detection

For shorter set-up times and increased safety.

Automation ready Modular Tool Changer

Efficient work, even during unmanned operation, with the help of various functions such as parking, moving, adding, removing, and integrated table cleaning.

Peace of Mind

Dynamic crowning

With the dynamic crowning system for the Xpert Pro press brake, take advantage of increased speed and shorter cycle times.

LAMS

The optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines.

Automation ready

All our machines can be enhanced with automation solutions.

Energy Saver HYBRID & SERVO (Energy & Noise reduction)

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction.

Business Success

Speed options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition.

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts.

Automation ready

Our machines can be enhanced with automation solutions.

Optical Bend Guiding System

All information at a glance – with our Optical Bend Guiding System, you receive all the information about the entire bending process.

Highlights

Highlights Mobile bending machines: Increase output while saving energy

The ByBend Star 40 and ByBend Star 80 bending machines enable bending processes with very low energy requirements. For more convenient production, we rely on dynamic processes and intelligent functions. 

Mobile use

The ByBend Star 40 as well as the ByBend Star 80 can be moved effortlessly to the location of use and are operational in less than 5 minutes. 

High pace

The compact chassis provides for high dynamics and enables bending speeds of up to 30 mm per second with the highest bend accuracy. 

Low energy consumption

The energy efficiency is second to none. The ByBend Star 40 and ByBend Star 80 bending machines feature low energy consumption thanks to the Dynamic Drive System (DDS), Energy Saver, and a start-stop system. 

Convenient handling

The ergonomic design of our bending machines, the individually configurable work environment, and intuitive software provide a high degree of bending comfort.

Automation

Mobile Bending Cell Fully automatic or manual

The Mobile Bending Cell 40 + 80 represents the optimal extension for our bending machines. The automation solution can be applied to both complex small series as well as to large series. Bend small series manually while using fully automated bending for large series. Bending automation is the perfect solution even within the smallest space. 

Learn more
Mobile Bending Cell with Xpert 80
Service

Bystronic Service Customized to your needs and designed for smooth production

Bystronic Service and Maintenance

ByCare packages

Our trained service experts ensure efficient production processes and safety for your employees. Depending on the challenge, we offer packages with basic to all-around services.

Bystronic Service - ByCare

360° Customer Advisor

We analyze your production and determine where your strengths and weaknesses lie. Based on this information, you can optimize processes and decrease downtime.

Bystronic Service

Our services

We maintain and repair your Bystronic systems. Optionally, you can obtain upgrades to retrofit your system or accessories to fine-tune your machines. Upon request, we can also perform a general overhaul.

Our service experts are always there for you – quickly and in person

Software

Software ByVision Bending: Bending conveniently with the right software

The ergonomic design and individually configurable work environment provide a high degree of bending comfort. Our bending machines are operated with the help of the intuitive software and make bending convenient. With ByVision Bending, you control all process steps very easily. 

ByBend Start 40 monitor

BySoft Suite Software for efficient processes

The future of sheet processing lies in networked, intelligent production. Bystronic software digitalizes and connects your entire company in order to optimally control your production.